CHEMPLAST - ETHYLENE STORAGE TERMINAL PROJECT

Project Highlights

• Project : Ethylene Storage Terminal Facility including Marine piping & Unloading arm.
• TPIL Scope: Basic & detailed Engineering, Procurement, Construction (except Civil works for Marine portion), precommissioning and commissioning assistance
• EDC : 6th October 2004
• Completion Status:
  Plant area : Nearing completion
  Marine Corridor: Awaiting work front release from Customer to start the work

Salient Features

• Marine Unloading Arm
• 1300 metres of Unloading line on the marine structure
• 1300 metres pipeline from sea--fall point to the tank terminal
• Double wall double integrity storage tank of 9% Ni steel material at atmospheric pressure and at Minus 104 Deg C
• Low pressure and High pressure Compressor System for Unloading and holding Boil Off duty
• Pre--cooling and Send out Pumps & Vaporizer by direct heating by Methanol

Critical Activities

• Civil Design of Tank foundation
• Completion of Civil foundation
• Ordering and receipt of 9% Ni Steel material at site
• Mechanical Erection of Tank
• Unloading arm - receipt and erection at Jetty
• Hydro--testing of Tank
• Pre--commissioning and filling of insulation
• Availability of Jetty and Marine structures

ONGC - GAS COLLECTION STATION

• Client : Southern Petrochemical Industries Corporation Limited, India
• Project description: 2.5 MM Cu.m per day - Gas Collecting Station (GCS)
  for ONGC, Karaikal, India
• Scope of Work: Design Engineering, Procurement, nstallation, Pre-commissioning and Commissioning of GCS at Ramnad along with accompanying offsites & utilities
• Contract Schedule: 12 Months
• Special Features:
• Total wells connected to this GGS: 15
• 3 phase separation to separate Gas, Oil and Water at two different pressure levels
• Treatment of separated water before disposal
• Flare System
• Instrument air system and DCS

NIKO RESOURCES - DEW POINT CONTROL UNIT

• Client : Niko Resources Limited, Baroda, India
• Project description: 5.6 MM Cu.m per day - Dew Point Control Unit (DPCU) at Hazira for Niko Resources Limited, India
• Scope of Work: Design Engineering, Procurement, Supply, Installation, Pre-commissioning and Commissioning of DPCU including Propane refrigeration system (free issue material), Cold Separators, Glycol Recovery System and Propane Storage Facility
• Contract Schedule: 14 Months
• Special Features:
• Project executed inside an operating Plant by following excellent safety norms
• Integration with existing separation facility & flare system and Control system

Q-CHEM PROJECT

• Client : Technip, Italy
• Project : (for Q-Chem, Qatar)
  
  
  • Ethylene Unit - 500,000 T/Y
  • 1-Hexene Unit - 47,000 T/Y
  • Polyethylene Unit - 462,000 T/Y
  • Feed Gas Treatment & Sulphur Recovery Unit
  • Offsite & Utilities
• Licensors:
  
  
  • Ethylene - Kellogg Brown & Root
  • Polyethylene - Phillips Petroleum
  • 1-Hexene - Phillips Petroleum
• Services: Detail Engineering for Civil, Piping, Electrical & Instrumentation for Polyethylene, Offsite & Utility Units
• Total Project manhours executed by TPIL ~ 135,000.
• Disciplinewise manhours consumed:
  Piping: 70,000
  Civil & structural: 26,000
  Electrical: 15,000
  Instrumentation:18,000
  Project mgmt & others: 5,000
• Project Start Date: March 2000
  Project Completion Date:November, 2001

• Multi-centered Project Execution Philosophy:
  • Simultaneous execution of work in 4 operating centers viz.,Houston, Mexico, Paris and Chennai with electronically integrated networking.

• Discipline-wise Details:
  
  
  • Piping (2100 Lines, ~ 4000 Isometric sketches)
  • Civil (~350 Drawings)
  • Electrical (700 LV Users, 60 MV Users)
  • Instrumentation (3200 I/O Signals, 400 Control Valves)

• Major Software Used:
  
  
  • PDS (INTERGRAPH) - 3D modelling of pipelines
  • TRIFLEX - Piping stress analysis
  • STAAD III - Structural calculation
  • INTOOLS - Loop diagrams
  • INSTRUCALC-Design of control valves

OMIFCO PROJECT

• Client : Technip, France
• Project : 2 X 2530 TPD Urea Plant for Oman India Fertiliser Co, Oman (JV of Oman Oil Co, KRIBHCO, IFFCO, INDIA)
• Services : Detailed Engineering in Civil, Piping, Electrical & Instrumentation disciplines.
• Contract Schedule: 14 Months
• Total Project manhours executed by TPIL ~ 150,000.
• Disciplinewise manhours break-up:
  civil - 34000
  piping - 81000
  electrical - 14000
  instrumentation-11,000
  project mgmt & others -10000
• Project Start Date:September 2002
  Project Completion Date: January 2004

• Scope of work includes front end engineering design of urea plant
• Discipline-wise Details:
  
  
  • Piping (~ 3500 Lines )
  • Structural Steel Tonnage - 3000 MT
  • Electrical (350 Users)
• Major Software Used:
  
  
  • PDS - Pipeline Modelling, Structural Work Drawings
  • Foundation 3D, MAT 3D - Civil Foundation Design
  • CEASER LI & FE PIPE- Stress Analysis
  • FE PIPE - Stress Analysis
  • STAAD LII - Structural Calculation
  • DRAWIZ - Gad Preparation
  • PICOM - Piping MTO
  • PELICON FORGE - Supports Modelling

DHC PROJECT - GONFREVILLE

• Client : Technip, France
• Project : 2.4 MTPA Distillate Hydro cracker unit in France for TOTAL, France
• Services : FEED, Detailed Engineering in Mechanical, Civil, Piping, Electrical & Instrumentation disciplines.
• Total Project manhours to be executed by TPIL ~ 133,000.
• Disciplinewise Manhours Break-up:
  Mechanical - 8,300
  Piping - 73,200
  Civil - 28,000
  Electrical - 6,400
  Instrumentation - 7,800
  Project Mgmt & Others - 9,300
• Project Start Date: December 2003
  Project Completion Date: April 2005

• Discipline-wise Details:
  
  
  • Piping (~ 1300 Lines )
  • Civil (300 Drawings)
  • Electrical (240 LV Users, 10 MV Users)
  • Instrumentation (2500 I/O counts)
• Major Software Used:
  
  
  • PDS - xEquipment & Pipeline Modelling
  • STAAD III - Structural Calculation
  • CEASER II - Stress Analysis
  • FRAMEWORKS PLUS - Civil & Structural Works Modelling
  • PELICAN FORGE - Piping Support Modelling
  • CANECO - Cable List And Cable Sizing